Dave Williams, is the Senior Principal at PAE Engineers, he has 20 years of expertise in mechanical engineering. By means of his in depth work with knowledge facilities, laboratories, and healthcare amenities, he has turn out to be exceptionally expert at offering designs for managed environments. Dave focuses on decreasing working and upkeep prices, and rising vitality effectivity. He counts Kaiser Permanente, Legacy, Tuality, and PeaceHealth amongst his long-term purchasers. A LEED Accredited Skilled, Dave has labored on many sustainable tasks, together with a number of LEED and Internet-Zero Vitality licensed buildings.

PAE Engineers makes a speciality of designing energy-efficient, high-performance knowledge facilities that prioritize sustainability and operational effectivity. Their work integrates modern cooling options and superior engineering to optimize efficiency whereas decreasing environmental impression.

Can you’re taking us again to your first expertise designing an information middle? What was the undertaking, and what had been a few of the largest challenges or studying moments you encountered?

The primary main was memorable and, actually, certainly one of my favorites.  It was a conversion of an previous semiconductor facility into an information middle.  That conversion, as you possibly can think about, had a number of challenges, from repurposing the gear to totally different working situations, including resiliency, and making certain correct operation with the reuse of apparatus was difficult.  Commissioning was fairly difficult as effectively, and making certain all parts, particularly the cooling gear and controllers, might ramp up shortly on an influence failure created some fascinating and enjoyable challenges to resolve.  Ultimately, all of it labored nice, and the staff actually bonded within the collaboration of many gamers to execute and switch over an excellent work knowledge middle facility.

How have knowledge middle design priorities shifted within the final 20 years? What are the largest modifications you have seen in cooling, energy distribution, and redundancy?

Priorities have shifted fairly a bit.  Information facilities exist to supply a resilient, high-uptime atmosphere for servers.  As servers have turn out to be considerably extra highly effective and adaptable to environments, the amenities have modified.  They’ve turn out to be very environment friendly, pushing the envelope of vitality effectivity from the transformation and transportation of energy to the racks, and the HVAC techniques that present a steady atmosphere for the amenities to function in have modified from massive power-consuming gear to modern high-efficiency techniques that enable for a lot decrease PUE’s than ever earlier than.

What are the largest challenges in designing knowledge facilities proper now? How do components like energy availability, cooling capability, and stricter laws impression design choices?

The provision of dependable energy is usually the most important think about finding an information middle. Land availability, proximity to fiber, safety, and local weather issues all think about, however discovering energy appears to be a giant driver.

How does PAE Engineers combine sustainability into knowledge middle tasks from the preliminary planning phases?

Beginning with the tip in thoughts is at all times an excellent reminder.  Sustainability is a broad time period that’s extra than simply vitality, however with the quantity of vitality wanted, that usually will get probably the most consideration.  Setting targets for low PUE and sticking to that by the course of design is a guiding gentle and helps form choices.  As famous earlier than the purpose of an information middle is to energy the servers.  Some other vitality used on the facility helps that and is the place we need to focus our efforts on decreasing it.  Cooling techniques are the primary offenders on this, and beginning there may be actually the place we like to begin.  Contemplating the local weather the ability shall be positioned in and optimizing the system to maximise free cooling and contemplating methods to keep away from refrigeration techniques with massive compressor motors actually helps the effectivity.  Subsequent assessment of warmth restoration with assist areas from the info halls, water discount measures, controls optimization, and even issues like renewables and rainwater seize are extra objects thought-about when designing for a excessive stage of sustainability within the facility.

What are probably the most promising improvements driving vitality and water effectivity in knowledge facilities as we speak? 

As servers turn out to be extra resilient and in a position to deal with hotter temperatures, the flexibility to extend the hours within the yr without cost cooling has actually had an impression. Due to this, most of the knowledge facilities deployed now have a few of the most modern and energy-efficient techniques put in. Liquid cooling with extra dense capability servers brings new challenges and alternatives, as water has far more potential for large-scale warmth switch than air.

How do you steadiness high-performance computing calls for with sustainability targets? Are there trade-offs when decreasing PUE (Energy Utilization Effectiveness) or water utilization whereas sustaining reliability?

Not if finished accurately. The infrastructure should assist the wants of the server racks with a resilient deployment, but when finished thoughtfully, it may be optimized to operate very effectively, decreasing the PUE and water consumption with out compromising the compute’s efficiency calls for.

What challenges do you face when implementing renewable vitality, superior cooling, or different sustainability measures in high-density knowledge facilities?

The challenges differ from undertaking to undertaking. Typically, there could also be native code or jurisdictional hurdles to beat, land is probably not accessible to deploy a sure kind of system, or actually, based mostly on the fee to implement an modern design, the profit would not justify implementing it. What works effectively for one local weather or website is probably not the perfect for one more, so every undertaking ought to take into account this.

How are AI workloads altering knowledge middle design? What changes are wanted for energy and cooling to assist high-density AI racks?

Densification can have an effect on each the facility and cooling techniques fairly a bit. Bigger feeds, breakers, piping, and so on., all supporting a way more localized energy load create challenges, but in addition alternatives to rethink how the infrastructure needs to be laid out, positioned, and deployed in a approach that’s secure, resilient and useful.

What function do you see AI enjoying in optimizing vitality effectivity and real-time operations in knowledge facilities?

It’s large.  The power to create a machine studying facility that deploys large computing energy in the direction of the optimization of energy-consuming techniques that serve not all knowledge facilities however the constructed atmosphere in totality is big.  Peak shaving, understanding how every facility varies in its operation, and optimization on a selected case-by-case foundation is a big alternative.  Rolling compute throughout a number of amenities in real-time with adjustment to various local weather zones.  I can solely think about how a lot AI learns in regards to the operation. The options and optimization it might deploy would have an enormous impact on how the techniques that serve these amenities will be adjusted and tuned.

What may the following technology of AI-driven knowledge facilities seem like? Do you anticipate widespread adoption of immersion cooling, onsite renewable energy, or absolutely automated amenities?

Frequently higher-density racks are the development and can seemingly proceed for a couple of years.  That densification creates fascinating alternatives for the bodily measurement of information facilities with doubtlessly smaller footprints, but in addition new issues to think about relating to infrastructure like bigger breakers/piping, and so on, wanted for them.  Immersion cooling is fascinating and has been mentioned within the trade for fairly a while; proper now, it isn’t as prevalent and never getting used a lot, however as densities enhance, it might turn out to be extra viable.  Onsite renewables are at all times an excellent thought on any undertaking, knowledge middle or not, however once more, the fee, ROI, viability of the location, consideration of the local weather, and so on., all have to be thought-about when deploying and deciding on which kind of renewable and the way a lot needs to be put in.

Thanks for the good interview, readers who want to study extra ought to go to PAE Engineers.

Hannover, 25. März 2025 ‒ Was in einer kalifornischen Storage begann, prägt heute die globale Innovationslandschaft: 2025 feiert das US-Make-Magazin sein 20-jähriges Bestehen und gleichzeitig die Maker-Bewegung als bedeutenden Treiber der digitalen Transformation. Die deutsche Maker Faire in Hannover ist nach San Francisco und Rom zur drittgrößten weltweit gewachsen und lockte in über 10 Jahren mehr als 140.000 Besucher an.

„Die Maker-Bewegung existierte schon immer, aber erst das Make Magazin gab ihr 2005 einen Namen und eine Identität”, erklärt Dale Dougherty, Gründer des US-Make-Magazins. Was als Zeitschrift begann, entwickelte sich schnell zu einem globalen Phänomen: Seit der ersten Maker Faire 2006 fanden weltweit 1.497 Occasions mit über 131.000 ausstellenden Makern und mehr als 7,6 Millionen Teilnehmern statt.

Die deutsche Erfolgsgeschichte begann 2011 mit „c’t {Hardware} Hacks”, dem Vorläufer des heutigen Make-Magazins . „Die Maker-Bewegung hat eine neue Kind der Produktionsorganisation etabliert, die auf Web und Peer-Netzwerken basiert. Durch den offenen Zugang zu digitalen Fertigungstechnologien ist eine moderne, demokratische Innovationskultur entstanden”, erklärt Daniel Bachfeld, Chefredakteur des deutschen Make-Magazins. „Jeder kann heute mit 3D-Druckern, Laser-Cuttern und Open-Supply-Elektronik eigene Produkte entwickeln und herstellen.“

In FabLabs und Makerspaces entstehen neue Produktionsinfrastrukturen, die intelligente Robotik mit kollaborativen Arbeitsweisen verbinden. Der „Do-It-With-Others”-Ansatz führt zu einer dezentralen, lokalen Fertigung. Dabei entwickeln sich versatile Wertschöpfungsketten, die durch moderne Software program gesteuert werden.

Die Bewegung prägt auch die Bildungslandschaft: „Making verbindet digitale und handwerkliche Fähigkeiten und fördert kreative Problemlösung”, sagt Bachfeld. Immer mehr Schulen und Universitäten integrieren Maker-Projekte in ihre Lehrpläne oder eröffnen genau wie viele Bibliotheken eigene Makerspaces.

Auch im Make-Magazin wird der Bildungsansatz forciert: In Kooperation mit dem Schweizer Hersteller Oxon entstand beispielsweise das Make Innovators Equipment mit Playbook. Gemeinsam mit dem Umweltcampus der Hochschule Trier wurde das Makey:Lab entwickelt, das Schülern ab 14 Jahren den Einstieg in digitale Umweltforschung und Programmierung ermöglicht.

Die Maker Faire Hannover hat sich seit 2013 als inspirierender Ideenpool etabliert. „Der Combine aus Wissenschaftsmesse und buntem DIY-Pageant bringt Menschen jeden Alters und Hintergrunds zusammen, um die vielseitigen Kreationen zu präsentieren oder zu bestaunen – von selbstgebauten Robotern bis zu kinetischen Skulpturen”, unterstreicht Daniel Rohlfing, Leiter Occasions & Gross sales Maker Faire Deutschland. “Auch die MINT-Bildung kommt nicht zu kurz. Kinder und Jugendliche werden auf der Maker Faire für die digitale Welt, IT, KI und Technik nachhaltig begeistert”.

Seit vielen Jahren übernimmt das Bundesbildungsministerium die Schirmherrschaft für die Maker Faire, für Rohlfing ein großes Zeichen der Wertschätzung.
Die nächste Maker Faire Hannover findet am 23. und 24. August 2025 im Hannover Congress Centrum statt, der Name for Makers ist noch bis Ende Mai geöffnet, auch Unternehmen können sich für eine Teilnahme anmelden.

Im DACH-Raum wächst die Bewegung ebenfalls: Die Maker Faire Ruhr lädt für den 29. und 30. März in die DASA Arbeitswelt Ausstellung nach Dortmund ein. In der Schweiz öffnet die Maker Faire Solothurn am 28. und 29. Juni 2025 ihre Tore in der Enter Technikwelt.