Ornua, a number one Irish dairy cooperative, wasn’t churning out the effectivity they desired. Their guide palletizing course of, involving quite a lot of heavy dairy merchandise, was a recipe for worker pressure and lowered productiveness.
The headache of guide palletizing
Handbook palletizing of dairy merchandise, from 6kg blocks of cheese to 12kg packs, took its toll on Ornua’s workers. Fixed bending, stretching and lifting meant a excessive threat of repetitive pressure harm (RSI) and fatigue. This was not solely impacting on worker well-being, but additionally hampering total manufacturing. It was important to discover a resolution that may meet these bodily calls for whereas retaining flexibility for quite a lot of merchandise.
Smoother operation: The Robotiq resolution
Ornua discovered the reply in Robotiq’s Palletizing Answer with the UR20 cobot. This collaborative robotic built-in seamlessly into their present operations, eliminating the necessity for remoted, cumbersome automation techniques. The user-friendly interface made it straightforward for workers to collaborate with the cobot, sustaining the human component that was essential to their manufacturing surroundings.
Reworking the underside line
Implementing an automatic palletizing resolution at Ornua introduced these outcomes:
- Lowered RSI: Bodily demanding duties had been taken over by the cobot, considerably decreasing the danger of harm.
- Elevated productiveness: A 30% increase in palletizing effectivity resulted in a smoother, quicker manufacturing circulate.
- Happier Staff: Free of the bodily pressure, workers reported elevated satisfaction and morale.
“We checked out palletizing as the primary space to discover automation as a result of variety of human sources wanted. If we will automate that process, then these sources can be utilized elsewhere.”
Jack Cotton, Ornua’s Steady Enchancment Lead
The takeaway: A win-win for effectivity and worker well-being
Ornua‘s success story demonstrates the ability of collaborative automation. By adopting Robotiq’s Palletizing Answer, the corporate has not solely improved effectivity, but additionally created a safer and extra nice working surroundings for its workers. It is a win-win scenario for productiveness and worker satisfaction, proving that generally one of the best ways to succeed is to let robots do the heavy lifting.
