Labor shortages. Ergonomic danger. Turnover on the packaging line.
Sound acquainted? For a lot of producers, particularly within the meals and chemical sectors, these challenges are a every day actuality. However one Midwest-based producer of meals components lately confirmed that with the proper companion, automation doesn’t need to be difficult, or costly.
The problem: Heavier merchandise, harder work circumstances
This producer wanted to palletize buckets and baggage of their meals additive product. These heavy items wore out employees bodily and made staffing tough.
You actually don’t need somebody down on the finish of a line managing these heavy packages day in and time out.
Even with a powerful native workforce, repetitive duties like this are arduous to fill and even more durable to retain. That’s why the corporate began exploring robotic palletizing options.
The answer: Scalable, pre-engineered robotics with PCC
Enter PCC, a Wisconsin-based programs integrator with deep roots in robotics—and a powerful understanding of each engineering and enterprise realities. PCC noticed a chance to simplify integration through the use of a pre-engineered robotic palletizing resolution powered by Robotiq and Common Robots (UR20 and UR30). The important thing benefits?
- Minimal engineering time – much less time spent constructing from scratch
- Decrease danger – confirmed {hardware} and software program that works out of the field
- Preserved margins – integrators don’t have to soak up hours of customized design
This undertaking began with buckets utilizing the PE20 resolution, and the group is already getting ready a follow-up for bagged merchandise utilizing the upper payload AX30 mannequin.
Why PCC stands out
PCC isn’t simply an integrator; they’re a progress companion. They don’t cease at set up. Right here’s what units them aside:
- Broader capabilities: Past palletizing, they create expertise usually robotics and programs integration, permitting prospects to scale automation throughout processes.
- Buyer-first mindset: By specializing in ROI and quick deployment, PCC helps producers transfer shortly and confidently, regardless of the financial local weather.
This specific buyer was dropped at us by way of certainly one of PCC’s present relationships. They’re an enormous fan of our product they usually actually put it on the market. That engagement makes an enormous distinction.
The enterprise influence: A one-year payback
On this case, the total system—together with the robotic, end-of-arm tooling, and conveyance—was estimated round $150,000. The return? A full payback in simply 12 months on two shifts.
Meaning in 12 months two and past, that very same funding begins paying itself again. Each month. As Robotiq CEO Samuel Bouchard says:
“Deal with what doesn’t change. Labor shortages aren’t going away. And heavy, repetitive work will at all times be arduous to workers. Automation is how you retain shifting.”
Closing takeaway for producers
Should you’re battling heavy packaging, or simply bored with recycling labor by way of roles nobody desires to remain in, it’s time to take a look at robotic palletizing.
And if you wish to hit the bottom operating, partnering with an integrator like PCC could make all of the distinction. They know the tech, know the market, and most significantly, understand how that will help you win.
Attain out to see how automation may work in your line.
