When demand surges, the very last thing you need is a bottleneck in manufacturing. That’s precisely what an electronics producer in Mexico Metropolis confronted—till they turned to automation. With labor shortages limiting output, they deployed Robotiq grippers to maintain up with orders, enhance effectivity, and increase income. This wasn’t nearly chopping prices—it was about unlocking development. See how they scaled smarter, quicker, and extra profitably.
Assembly the Challenges of Fast Progress
When an electronics producer in northwest Mexico Metropolis noticed a surge in demand, they confronted a well-recognized problem—how you can scale manufacturing whereas sustaining high quality and effectivity. Specializing in PCBs and liquid cooling units for automotive electronics, the corporate wanted to extend output however struggled with labor shortages.
They turned to automation, investing closely in collaborative robots (cobots) to streamline their guide meeting processes. Particularly, they wanted a dependable resolution for dealing with aluminum housings and different elements utilized in assembling communication modules. That’s the place Robotiq grippers got here into play.
Rethinking ROI: Extra Than Simply Labor Financial savings
Many firms view automation strictly via the lens of labor price discount. However on this case, the ROI was much more compelling—automation not solely lowered dependency on guide labor but in addition enabled elevated gross sales, improved gross margins, and better income. The quicker they automated, the faster they might capitalize on market demand.
With their cobot deployment, the producer carried out 24 Robotiq grippers throughout a number of meeting stations. The end result? A streamlined course of that improved effectivity, lowered errors, and ensured constant product high quality.
Questioning how you can calculate the ROI of a cobot in your manufacturing unit ground? Obtain the Lean Robotics ROI calculator.
Why Robotiq Grippers Have been the Proper Match
The producer wanted grippers that offered:
- Precision: Their aluminum housings required correct dealing with, which means pressure management and adaptive grip had been crucial.
- Flexibility: In contrast to normal open/shut grippers, Robotiq’s adaptive grippers allowed fine-tuned management, guaranteeing a safe however mild grip.
- Ease of Use: The corporate’s operators rapidly adopted the know-how, decreasing integration time and maximizing uptime.
By leveraging a dual-gripper setup—one for loading supplies into machines and one other for transferring completed components—the corporate considerably elevated throughput whereas sustaining consistency.
Of their case, they used a mixture of Hand-E and 2F140 grippers
Recommendation for Electronics Producers Contemplating Automation
For different producers in automotive and IT electronics, right here’s what labored effectively on this case:
- Have a look at confirmed functions: Many profitable automation tasks have already been carried out. Be taught from current case research and leverage greatest practices.
- Assume past quick prices: Whereas automation requires upfront funding, issue within the long-term positive factors—greater effectivity, decrease defect charges, and elevated income potential.
- Use normal modules: Simplify the mixing course of by selecting confirmed applied sciences and dealing with trusted automation companions.
- Begin sooner, profit quicker: The sooner you deploy automation, the earlier you begin seeing ROI. Preserving issues easy with normal options helps shorten the payback interval.
This electronics producer made the sensible transfer of embracing cobots and Robotiq grippers to scale manufacturing. Their journey underscores the significance of considering past simply price financial savings—automation generally is a strategic enabler for development, market responsiveness, and long-term success.
For those who’re going through comparable challenges, now is likely to be the proper time to take that subsequent step.
