In manufacturing, effectivity isn’t nearly maintaining—it’s about staying forward. One in every of our clients, a packaging producer serving grocery and bakery industries, not too long ago took an enormous step ahead by upgrading their palletizing automation. Their journey provides nice insights for any producer seeking to scale intelligently.
From Customized to Customary: A Smarter Transfer
This firm had already dipped their toes into automation with a UR16-based {custom} palletizer. It labored, however they noticed the potential for extra—extra throughput, extra flexibility, and extra standardization. By upgrading to the UR20 with our PE20 resolution, they unlocked new capabilities that made an enormous distinction.
Their reasoning? The meals and beverage business evolves always, with packaging necessities shifting to satisfy shopper calls for. Their manufacturing staff wanted automation that might adapt simply as rapidly. The UR20’s prolonged payload and attain allow them to deal with a greater variety of SKUs, making their operations way more agile.
Past Labor Financial savings: The Actual ROI
Many firms justify automation by slicing labor prices, however on this case, the first driver was scalability. They already had automation; they only wanted higher automation. The funding in a extra superior palletizer wasn’t nearly changing employees—it was about growing output, standardizing operations throughout a number of amenities, and making future rollouts simpler.
That’s a key lesson for producers: ROI isn’t nearly direct price financial savings—it’s about long-term agility.
Questioning find out how to calculate the ROI of a cobot in your manufacturing unit flooring? Obtain the Lean Robotics ROI calculator.
Standardization: The Secret to Scaling Up
A serious aim for this buyer was to standardize their palletizing course of throughout a number of areas. Their earlier setup labored, but it surely was a one-off resolution. By selecting a standardized, productized system, they decreased complexity when deploying at new amenities.
This shift solves a standard downside: experience bottlenecks. When automation is custom-built for a single website, growth turns into tough as a result of the unique knowledgeable isn’t at all times there to help new areas. A standardized strategy makes onboarding and upkeep a lot smoother.
A Smarter Method to Automation Deployment
For firms rolling out automation throughout a number of websites, prioritization is vital. One in every of our different clients took a wise, phased strategy:
- Begin with the simplest deployment – Choose the only software with the least changeover to get an early win.
- Develop based mostly on learnings – As soon as the primary deployment succeeds, transfer to extra complicated traces.
- Scale confidently – A step-by-step strategy reduces threat, optimizes funding, and builds momentum.
Surprising Wins
One shocking profit our buyer skilled? Elevated manufacturing effectivity. They initially noticed automation as a option to cut back handbook work, however after implementation, they realized that they had been bottlenecked on the palletizing stage all alongside. Eradicating that bottleneck led to raised throughput throughout the board—an ROI enhance they hadn’t even anticipated.
Wanting Forward
For producers contemplating automation, the important thing takeaways are clear:
- Suppose past labor financial savings. Take into account how automation can broaden your capability and suppleness.
- Standardization is your buddy. A scalable resolution simplifies deployment throughout a number of websites.
- Take a phased strategy. Begin with the only functions and construct from there.
- And most significantly—don’t go it alone. Firms like Robotiq focus on serving to producers navigate these selections, making certain that each step provides worth to the larger image.
Need to make automation give you the results you want? Let’s discuss.
