Some issues don’t present up in your Total Gear Effectiveness dashboard—however they price you huge. That’s what a sauce and spice producer in Latin America realized when ergonomic accidents and insurance coverage premiums began piling up. Their reply? A quick, easy palletizing resolution constructed to ship ROI past simply labor financial savings.
Why automate?
The workforce was going through greater than only a labor scarcity. Staff had been reporting again accidents from repetitive lifting, and insurance coverage prices had spiked. That’s when the challenge supervisor obtained critical about change.
Their targets had been clear:
- Scale back office accidents
- Decrease insurance coverage premiums
- Enhance end-of-line productiveness
This wasn’t nearly boosting throughput—it was about protecting individuals protected and defending the underside line.
What made this a superb match?
They checked out a number of choices—together with conventional system integrators. However once they in contrast set up time, usability, and long-term flexibility, a Robotiq Palletizing Resolution stood out.
✔️ Put in in a few days
✔️ Programmed by the in-house workforce
✔️ Low upkeep, scalable setup
✔️ No vendor lock-in
In contrast to customized setups that require weeks to combine (and fixed calls to your integrator for modifications), our resolution gave them full possession—with out complexity.
From Costa Rica to Colombia: scalable affect
The producer has two services—one in Costa Rica and one other in Colombia—with bins starting from 8 to 17 kg. Even in areas with decrease labor prices, the maths checked out. That’s as a result of ergonomic dangers don’t care about minimal wage, and insurance coverage corporations don’t both.
The ability in Costa Rica put in a PE20 system. In Colombia, they opted for a smaller payload. In each circumstances, the Robotiq Palletizing Resolution delivered fast wins—and sparked curiosity in increasing to extra strains.
Takeaways for different producers
Whether or not you are in Costa Rica or Kansas, the logic applies:
🔍 Ask the best questions.
Are you paying extra for insurance coverage? Shedding time to injury-related downtime? These “hidden” prices usually make or break the ROI.
🚀 Begin small.
One palletizer is all it takes to point out the worth—and construct inner buy-in for extra.
🔧 Select an answer that places you in management.
Search for modular, open techniques that your workforce can adapt with out knowledgeable assist.
And should you’re working a facility the place your workforce is your biggest asset, you would possibly discover that the enterprise case for automation is stronger than you assume. For in-depth insights on the toll handbook palletizing can tackle an organization and the way automation can alleviate these strains, obtain our Handbook Palletizing Ergonomic Dangers book by trade knowledgeable, Carla Silver.
